HIGH

CPM Medical Consultants Recalls 3,317 Fuse ULTRA Foot Plating System IFU Updates (2025)

CPM Medical Consultants recalls 3,317 Fuse ULTRA Foot Plating System Instructions for Use issued nationwide in the United States. The recall addresses sterilization steps that are no longer required in the United States. Healthcare providers should stop using the current IFU and follow CPM’s recall instructions.

Quick Facts at a Glance

Recall Date
September 17, 2025
Hazard Level
HIGH
Brand
CPM Medical Consultants
Category
Health & Personal Care
Sold At
Multiple Retailers
Geographic Scope
1 states
At-Risk Groups
GENERAL

Hazard Information

Instructions for use for a foot plating system is being updated to remove the second option of requirements for sterilization which was 3 minutes exposure time at 134-137-degrees C (273-279-degrees F) and 40mBar for 5-10 minutes drying time, because these requirements do not apply in the United States.

What You Should Do

Patients and healthcare providers should stop using this device immediately. Follow the recall instructions provided by the manufacturer. Contact CPM Medical Consultants, LLC. or your healthcare provider for instructions

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About This Product

The Fuse ULTRA Foot Plating System is used in orthopedic procedures to stabilize foot fractures via plating techniques. Health care facilities rely on precise IFU guidelines for sterilization and handling.

Why This Is Dangerous

The recall removes a sterilization step that previously existed in some versions of the IFU. The change applies to US procedures, potentially affecting how devices are processed.”

Industry Context

This recall is not presented as part of a broader industry pattern.

Real-World Impact

Facilities must update practices to align with US-only sterilization requirements. The recall affects 3,317 units and requires immediate action to prevent procedural confusion and ensure compliance.

Practical Guidance

How to identify if yours is affected

  1. Check IFU DC-0495 revision level on your Fuse ULTRA Foot Plating System documentation.
  2. Verify the UDI-DI B565OS200020L or listed model numbers against your records.
  3. Confirm whether your facility uses the older sterilization steps that are no longer required in the US.

Where to find product info

UDI-DI on device labeling and the IFU; recall page at FDA enforcement notice; updated DC-0495 Rev D IFU

What timeline to expect

Updates available immediately; facilities should implement the updated IFU as soon as received; specific refund/replacement terms are not indicated

If the manufacturer is unresponsive

  • Document all requests and responses with CPM; escalate to hospital compliance or legal if needed; consult FDA recall page for guidance.
  • Maintain a copy of the original and updated IFU for regulatory records.

How to prevent similar issues

  • Always verify sterilization requirements against the latest US guidelines.
  • Request updated IFU and ensure staff are trained on the new steps.
  • Maintain a robust record-keeping system for device documentation and recall updates.

Documentation advice

Record model numbers, UDI-DI, shipment dates, and store all recall communications.

Product Details

Product: Fuse ULTRA Foot Plating System Instructions for Use Models/UDI-DI: B565OS200020L; B565OS200025L; B565OS200120L; B565OS200125; B565OS200125L; B565OS200135; B565OS200324; B565OS200325; B565OS200326; B565OS200400; B565OS200401; B565OS200516; B565OS200518; B565OS200520; B565OS200522; B565OS200616; B565OS200618; B565OS200620; B565OS200622; B565OS216150 Quantity recalled: 3317 units Distribution: United States — nationwide in NV, TX, LA, WA, WI, FL Sold by: To medical facilities and healthcare providers (no consumer retail data provided) Price: Not specified Recall date: 2025-09-17; Report:

Reported Incidents

No injuries or incidents have been reported.

Key Facts

  • 3317 units recalled
  • 6 states affected (NV, TX, LA, WA, WI, FL)
  • 21 affected model numbers/UDI-DI: B565OS200020L, B565OS200025L, B565OS200120L, B565OS200125, B565OS…
  • Recall number Z-0230-2026
  • Remedy: stop use and follow CPM instructions

Safety Guide

Not sure what to do next? Our guide walks you through the process step by step.

Read: What to Do When You Find a Recalled Product

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Safety Assessment

Risk LevelHIGH
Severity Score
6/ 10
Affected Groups
GENERAL
Injury Types
OTHER

Product Classification

Product Details

Model Numbers
B565OS200020L
B565OS200025L
B565OS200120L
B565OS200125
B565OS200125L
+15 more
Affected States
ALL
Report Date
October 29, 2025
Recall Status
ACTIVE

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