HIGH

Theken Companies Recalls 409 iNSitu Bipolar Hip System Heads for Sterile Barrier Risk (2025)

Theken Companies recalled 409 iNSitu Bipolar Hip System bipolar head implants distributed nationwide in New Jersey, Pennsylvania and Texas. The devices failed transit testing and may have a compromised sterile barrier. Hospitals and surgeons should stop using the device and follow recall instructions.

Quick Facts at a Glance

Recall Date
September 11, 2025
Hazard Level
HIGH
Brand
Theken Companies
Category
Health & Personal Care
Sold At
Multiple Retailers
Geographic Scope
1 states
At-Risk Groups
GENERAL

Hazard Information

Downstream recall for RES 97605, BioPro femoral components. Product failed transit testing. Impacted product may have potential issues with sterile barrier.

What You Should Do

Patients and healthcare providers should stop using this device immediately. Follow the recall instructions provided by the manufacturer. Contact Theken Companies LLC or your healthcare provider for instructions. Notification method: Two or more of the following: Email, Fax, Letter, Press Release, Telephone, Visit

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About This Product

The iNSitu Bipolar Hip System is used in hip replacement procedures. The bipolar head assembly is a component that articulates with the acetabular cup during joint replacement.

Why This Is Dangerous

A transit testing failure raises concerns about the sterile barrier integrity. If the barrier is breached, there is a risk of infection or implant-associated complications.

Industry Context

This recall is not indicated as part of a broader industry pattern.

Real-World Impact

Hospitals and patients may experience delays in device availability and require medical team coordination to replace affected components. No injuries have been reported yet.

Practical Guidance

How to identify if yours is affected

  1. Review model numbers 10-22-0038 through 10-22-0052 in your inventory.
  2. Check UDI-DI codes listed in the recall (00816127029431, 00816127029448, 00816127029455, 00816127029462, 00816127029479, 00816127029486, 00816127029493, 00816127029509).
  3. Inspect lots such as 2036, 2036-RP, 3495, 3495-1, 2037, 2037-RP, 3491, 3491-1, 2038-RP, 2039-RP, 3496-1, 2040, 2040-RP, 3492, 3492-1, 2041-RP, 2042, 2042-RP, 2043, 2043-RP.

Where to find product info

UDI-DI numbers and lot codes are printed on device packaging and labeling. Model numbers are on the device itself or accompanying documentation.

What timeline to expect

Recall processing and notices are expected to continue in the coming weeks. Recipients should follow the manufacturer’s instructions and coordinate in

If the manufacturer is unresponsive

  • Escalate to hospital risk management or the FDA recall hotline if the manufacturer is not responsive.
  • Consider contacting state health authorities if necessary.

How to prevent similar issues

  • Verify UDI-DI against recall lists before using hip implant components.
  • Maintain an updated inventory of hip prosthesis components and their recall status.
  • Coordinate with procurement to retire affected stock and obtain compliant replacements.

Documentation advice

Document all recall communications, inventory recalls, and any patient-level actions taken. Retain photos, letters, and receipts related to the recall.

Product Details

Quantity: 409 units Distribution: US nationwide in NJ, PA, TX Recall date: 2025-09-11 Model numbers: 10-22-0038, 10-22-0040, 10-22-0042, 10-22-0044, 10-22-0046, 10-22-0048, 10-22-0050, 10-22-0052 UDIs: 00816127029431; 00816127029448; 00816127029455; 00816127029462; 00816127029479; 00816127029486; 00816127029493; 00816127029509 Lots: 2036, 2036-RP, 3495, 3495-1, 2037, 2037-RP, 3491, 3491-1, 2038-RP, 2039-RP, 3496-1, 2040, 2040-RP, 3492, 3492-1, 2041-RP, 2042, 2042-RP, 2043, 2043-RP Price: Not disclosed Sold since: Unknown Manufacturer: Theken Companies LLC Country of origin: Unknown

Reported Incidents

No injuries or incidents have been reported.

Key Facts

  • 409 units recalled
  • US nationwide distribution; NJ, PA, TX
  • Recall date 2025-09-11; Report date 2025-10-29
  • Model numbers: 10-22-0038, 10-22-0040, 10-22-0042, 10-22-0044, 10-22-0046, 10-22-0048, 10-22-0050,
  • UDI-DI range: 00816127029431 to 00816127029509
  • Lots include 2036, 2037, 2038-RP, 2040, 2041-RP, 2043-RP, etc.

Safety Guide

Not sure what to do next? Our guide walks you through the process step by step.

Read: What to Do When You Find a Recalled Product

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Safety Assessment

Risk LevelHIGH
Severity Score
8/ 10
Affected Groups
GENERAL
Injury Types
OTHER

Product Details

Model Numbers
10-22-0038
10-22-0040
10-22-0042
10-22-0044
10-22-0046
+3 more
Affected States
ALL
Report Date
October 29, 2025
Recall Status
ACTIVE

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