HIGH

Cook Medical Zenith Alpha 2 Thoracic Graft Recall Affects 695 Devices in 2025

Cook Medical recalled 695 Zenith Alpha 2 Thoracic Endovascular Grafts distributed to hospitals domestically and internationally. A defect could cause PTFE coating scrapings to be released during deployment, risking intravascular embolization. Healthcare providers and patients should stop using the device and follow the manufacturer’s recall instructions.

Quick Facts at a Glance

Recall Date
September 18, 2025
Hazard Level
HIGH
Brand
Cook Medical
Category
Health & Personal Care
Sold At
Unknown
Geographic Scope
Nationwide (50 states)
At-Risk Groups
GENERAL

Hazard Information

Affected devices may contain PTFE coating scrapings. Scrapings could be released during device deployment, potentially causing intravascular embolization.

What You Should Do

Patients and healthcare providers should stop using this device immediately. Follow the recall instructions provided by the manufacturer. Contact Cook Medical Incorporated or your healthcare provider for instructions. Notification method: Letter

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About This Product

The Zenith Alpha 2 line comprises thoracic endovascular grafts used to treat thoracic aortic pathologies. They are implanted by vascular surgeons to reinforce the aorta. The devices are part of a broader class of stent grafts often used in endovascular repair.

Why This Is Dangerous

PTFE coating scrapings may be present on the grafts. During deployment, scrapings could detach and travel within the bloodstream, potentially causing embolization.

Industry Context

This recall is not described as part of a broader industry pattern.

Real-World Impact

Hospitals and patients may face procedure delays or revision surgeries. The recall emphasizes careful device verification and adherence to recall instructions to prevent serious complications.

Practical Guidance

How to identify if yours is affected

  1. Verify catalog prefix ZTA2.
  2. Cross-check reference part numbers listed in the recall with your device lid and packaging.
  3. Inspect for corresponding UDI-DI and lot numbers from the recall list.

Where to find product info

Device labels include UDI-DI. Recall notices provide box UDI-DI, product UDI-DI, and lot numbers.

What timeline to expect

Timeline for refunds or replacements is not specified in the recall notice.

If the manufacturer is unresponsive

  • Escalate with hospital procurement and risk management.
  • Request formal recall documentation and a written plan from the supplier.
  • File a report with FDA MedWatch if the supplier is unresponsive.

How to prevent similar issues

  • Institute strict UDI and lot-number verification for all thoracic endovascular grafts.
  • Request up-to-date recall status from suppliers and distributors.
  • Educate surgical teams on recognizing recall items during inventory checks.

Documentation advice

Keep all recall notices, packaging, UDI codes, lot numbers, and correspondence with the manufacturer for records.

Product Details

Catalog Prefix ZTA2; Reference Part Numbers include ZTA2-P-40-117-W, ZTA2-P-40-167, ZTA2-P-40-167-W, ZTA2-P-40-217-W, ZTA2-P-42-121, ZTA2-P-42-121-W, ZTA2-P-42-173, ZTA2-P-42-173-W, ZTA2-P-42-225, ZTA2-P-42-225-W, ZTA2-P-44-125, ZTA2-P-44-125-W, ZTA2-P-44-179, ZTA2-P-44-179-W, ZTA2-P-44-233, ZTA2-P-44-233-W, ZTA2-P-46-125, ZTA2-P-46-125-W, ZTA2-P-46-179, ZTA2-P-46-179-W, ZTA2-P-46-233, ZTA2-P-46-233-W, ZTA2-PT-40-36-167, ZTA2-PT-40-36-167-W, ZTA2-PT-40-36-217, ZTA2-PT-40-36-217-W, ZTA2-PT-42-38-173, ZTA2-PT-42-38-173-W, ZTA2-PT-42-38-225, ZTA2-PT-42-38-225-W, ZTA2-PT-44-40-179, ZTA2-PT-44-40--

Reported Incidents

No injuries or incidents have been reported.

Key Facts

  • 695 units recalled
  • Domestic distribution to AL, AR, AZ, CA, CT, DC, DE, FL, GA, IL, IN, LA, MA, MD, MI, MN, MO, NC, NJ,
  • NY, OH, OR, PA, SC, TN, TX, UT, VA, WA, WI, WV
  • International distribution to Switzerland, Germany, Italy, Poland, Sweden
  • Recall date: 2025-09-18; Report date: 2025-10-22
  • Hazard: PTFE coating scrapings could cause intravascular embolization

Safety Guide

Not sure what to do next? Our guide walks you through the process step by step.

Read: What to Do When You Find a Recalled Product

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Safety Assessment

Risk LevelHIGH
Severity Score
8/ 10
Affected Groups
GENERAL
Injury Types
OTHER

Product Classification

Product Details

Model Numbers
ZTA2-P-40-117-W
ZTA2-P-40-167
ZTA2-P-40-167-W
ZTA2-P-40-217-W
ZTA2-P-42-121
+41 more
Affected States
Nationwide
Report Date
October 22, 2025
Recall Status
ACTIVE

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